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Why Are Chip Bags Inflated? The Truth About Moisture & Freshness

4 months ago

Is Puffing Up Snack Food Bags Just for Looks?
📦 Is the air just there to reduce the amount of product or cut costs?
❌ NO, NO, NO!
There’s real science behind this! 💡


🔬 The Science Behind Inflated Food Packaging

Almost all food spoilage is directly or indirectly related to oxygen.
Core Solution: Isolate food from oxygen to extend shelf life
How It’s Done: Fill the bag with an inert gas to displace air


⚗️ Why Nitrogen?

Nitrogen is the #1 choice for food packaging inflation. Here’s why:
🛡️ Inert Protection: Non-oxidizing, inhibits oxidation and microbial growth
💧 Moisture Barrier: Positive pressure keeps moisture out, slowing spoilage
📦 Physical Cushion: Gas buffer protects fragile snacks like chips from breakage
💰 Best Value: Inexpensive, non-toxic, odorless, and highly stable


📝 Regulatory Note:

Nitrogen is approved as a processing aid in food manufacturing
(no labeling required and no residual limits)
⚠️ Must meet national food additive safety standards
Note: CO₂ is also commonly used for food preservation


🥔 The Truth About Inflated Chip Bags

🔍 Main Purposes of Inflation:
▸ Anti-oxidation (Keeps chips crisp!)
▸ Moisture resistance
▸ Crush prevention

⚙️ Packaging Process Workflow:
Feeder → Multi-head Weigher → Vertical Form Fill Seal Machine → Nitrogen Generator
Key Step: The forming tube is equipped with a gas filling device, which is connected to the nitrogen generator for precise nitrogen infusion.


📊 Nitrogen Generator Selection Guide

🏆 Recommended Solution:
HOLANG PSA Modular Nitrogen Generator – NPL02 / NPL03
✅ Compact footprint
✅ High efficiency
✅ Specially designed for food packaging applications


 

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